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Senior Manufacturing Engineer
2 months ago
Role Overview:
We are seeking a dynamic and innovative professional with a strong background in manufacturing processes, lean principles, and optimization strategies to enhance operational excellence within the manufacturing engineering domain.
Key Responsibilities:
- Contribute essential insights and facilitate the execution of Design for Manufacturability (DFM), Design for Assembly (DFA), and Design to Value (DtV) assessments for new product initiatives.
- Assist suppliers in conducting Failure Mode and Effects Analysis (FMEA) to establish effective controls for occurrence and detection within processes.
- Identify and implement enhancements in processes from initial product design through to the production ramp-up of new offerings.
- Assess and promote quality improvements, cycle time reduction, and process automation utilizing lean manufacturing and value engineering methodologies for existing production lines.
- Evaluate vendor capabilities and drive enhancements to select the most appropriate suppliers based on technical specifications and project requirements.
- Investigate and adopt alternative technologies to improve process efficiency and minimize manufacturing costs.
- Document lessons learned and best practices, sharing insights with relevant stakeholders to ensure robust designs and processes for future projects.
- Support suppliers in modernizing their production environments through industry applications and machine learning techniques.
Experience Requirements:
- 10 to 12 years of experience in manufacturing engineering, with substantial exposure to shop floor operations and lean manufacturing methodologies.
Technical Qualifications:
- Degree or Diploma in Industrial Engineering or Mechanical Engineering, with experience in the toy or consumer durable sectors.
- Strong knowledge of manufacturing and assembly processes, process automation techniques, material flow design, line balancing methods, and control plans.
- Proficient in Value Analysis and Value Engineering techniques aimed at driving cost-saving initiatives.
- Familiarity with Method Time Measurement (MTM) techniques.
- Experience with products involving spray and tempo decorations, as well as plastic blister packaging.
- Capable of designing and implementing assembly jigs, fixtures, and line tooling, with a basic understanding of GD&T and stack-up analysis.
- Skilled in setting up production assembly lines, including Sonic Welding, High Frequency Welding, Screwing, Heat Staking, Riveting, and Adhesive Dispensing.
- Strong analytical and problem-solving abilities.
- Basic proficiency in Minitab for statistical analysis.
Soft Skills:
- Self-motivated with a strong confidence in skills and knowledge.
- Identifies improvement opportunities and takes proactive steps to implement changes.
- Quick learner with a commitment to continuous professional development and technical skill enhancement.
- Excellent team player, able to collaborate effectively with colleagues from diverse backgrounds and departments.
- Strong communication and partnership skills, capable of thriving in a fast-paced environment.
- Proficient in presentation and interpersonal communication.
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