Manufacturing Process Optimization Specialist
4 weeks ago
About the Role:
We are seeking a highly skilled and experienced Sr Manufacturing Engineer to join our team at Hasbro. As a key member of our manufacturing engineering team, you will be responsible for driving functional excellence in manufacturing processes, lean methodology, and process/design optimization.
Key Responsibilities:
- Provide critical inputs and support the execution of Design for Manufacturability (DFM), Design for Assembly (DFA), and Design to Value (DtV) analysis for new product development.
- Support vendors in Failure Mode and risk analysis to establish robust occurrence and detection controls in process.
- Explore and implement process improvement measures from initial product design to production ramp-up of new products.
- Evaluate and support quality improvement, cycle time optimization, and process automation through lean manufacturing and value engineering techniques for current production.
- Vendor capability assessment and enhancement to identify the most suitable vendor based on product technical specification and requirements.
- Explore alternate and more efficient technologies to drive process efficiency and reduce cost of manufacturing.
- Compile lessons learned and best practices and share with relevant stakeholders to ensure robust design/process for upcoming projects.
- Support vendors in modernizing the shop floor through industry applications and machine learnings.
Requirements:
- 10 to 12 years of experience in manufacturing engineering with good exposure to shop floor and lean manufacturing techniques.
- Degree/Diploma in Industrial Engineering or Mechanical Engineering with experience in toy/consumer durable industry.
- Good exposure in manufacturing and assembly processes, process automation techniques with sensory mechatronics, material flow design, line balancing techniques, defining control plans & run charts, etc.
- Experience in Value Analysis and Value Engineering techniques to drive cost optimization projects.
- Experience in Method Time Measurement (MTM) techniques.
- Experience in handling products with spray and tempo decorations, plastic blisters for retainable packaging, etc.
- Designing and implementation of assembly Jigs/Fixtures/Line-tooling. Able to conduct basic GD&T and stack up analysis.
- Proficient in production assembly line setup such as Sonic Welding, High Frequency Welding, Screwing, Heat Steaking, Riveting, Adhesive Dispensing, etc.
- Good analytical and problem-solving skills.
- Basic knowledge of Minitab to conduct statistical analysis.
Soft Skills Requirements:
- Self-driven, demonstrates confidence in skills and knowledge.
- Identifies areas of improvement and proactively implements changes.
- Quick learner with a passion for continuous learning and expanding technical skills.
- Good teamwork capability, able to cooperate with colleagues from different backgrounds, department, and levels.
- Excellent partnership and communication skills, ability to work & evolve in a fast-evolving environment.
- Good presentation and interpersonal skills.
Job Segment: Manufacturing Engineer, Statistics, Mechanical Engineer, Industrial Engineer, Business Process, Engineering, Data, Management
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